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External spline can often be cut using a milling machine. Internal splines usually need some sort of slottting mechanism. Two easy examples are where the groove is a rectangular channel and where the groove is a V-shaped cut. 367 spline1 Fig. Spline 367 This spline has parallel sides to each groove.
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Add glue to the bottom of the wedges and press the second wing up to the first one so that there is no gap where they meet. Congratulations, you have a jig! You can apply finish or wax to it if you want. You can round over the edges or add toggle clamps. This is your jig so modify it so it meets your needs. Secrets to Perfect Splines,
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Attach the spline jig support to the saddle. Now you can attach the two pieces of the spline jig together and take it for a test drive! Drill countersink holes in the front of the jig, and attach it to the saddle with a 1 ¼" flat head screws. Check to make sure the vertical part of the jig is exactly 90 degrees to the table saw surface.
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